It is used for high-pressure mixing and dispensing of foam formulations, primarily for polyurethane foam production used in construction insulation, furniture cushioning, automotive components, packaging protection, and molded foam parts.
Key specifications are: operating voltage 380V, motor power 55 kW, and machine weight 3000 kg. Other process parameters (flow rates, ratio range, cycle time) depend on configuration — request the detailed spec sheet from the manufacturer.
It is designed for high-pressure two-component foam systems, typically polyurethane (polyol/isocyanate) formulations. Compatibility with specialty chemistries should be verified with the supplier and raw material provider.
The machine operates on 380V. This typically means a three-phase industrial power supply; confirm required amperage and wiring details with the manufacturer and your electrical engineer prior to installation.
Because the machine weighs approximately 3000 kg, you will need adequate floor load capacity or a prepared foundation, sufficient clearances for maintenance and material handling, proper 380V three-phase electrical connections, and appropriate ventilation and exhaust for processing fumes. A forklift or crane is usually needed for placement.
Regular maintenance includes inspecting and replacing seals and filters, checking pumps and hoses, cleaning the mixing head and flow paths according to manufacturer procedures, and following scheduled lubrication and electrical checks. Use only cleaning agents and procedures recommended by the manufacturer to prevent damage.
Service life depends on usage, materials processed, and maintenance. High-wear parts like seals, stators/rotors, and check valves may need periodic replacement. The manufacturer can provide recommended service intervals based on your process.
Most manufacturers include or offer installation, commissioning, and operator training as part of the purchase or as an add-on service. Confirm the scope and duration of training and after-sales support with the supplier.
Follow the manufacturer's safety manual. Typical precautions include using appropriate PPE (gloves, eye protection, respirators as needed), ensuring proper ventilation, lockout/tagout for maintenance, pressure relief and emergency stop systems, and training personnel on safe handling of raw materials.
Yes — many high-pressure foaming machines can be configured for different mix ratios, flow rates, heating systems, metering pumps, and control options. Discuss your target formulations and production throughput with the manufacturer to specify the right configuration.
Common spare parts include seals and o-rings, filters, check valves, pump components, mixing head replaceable elements, and electrical fuses. The manufacturer can provide a recommended spare parts kit tailored to your usage.
Yes. Handling and disposal of isocyanates, solvents, and other chemicals must comply with local regulations. Adequate ventilation, emissions controls, and waste management procedures should be implemented. Consult material safety data sheets (MSDS) and local regulatory guidance.
Noise level depends on specific components and site installation. High-pressure pumps and motors can generate significant noise; noise mitigation (enclosures, isolation pads) may be recommended. Request measured noise data from the supplier for your chosen configuration.
Shipping method and lead time vary by manufacturer, customization level, and destination. Due to its weight (~3000 kg), it is typically shipped on a skid or crate via freight carrier. Confirm estimated lead times, delivery terms, and on-site installation services with the supplier.
Certification availability (CE, ISO, UL, etc.) depends on the manufacturer and model. Ask the supplier for certificates of conformity, quality assurance documentation, and compliance with applicable industry standards for your market.
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