B21, China Town Mall, Midrand
Genyond Turnkey project industrial 95%-99.9% Alcohol distillation distillery machine cellulose ethanol production line
- Section : Machinery
- Category : Industrial Machinery
- SKU : 1600196430358
Ethanol Production Line
Factory Genyond offers a comprehensive Turnkey Ethanol Production Line designed for the industrial production of 95%-99.9% alcohol (ethanol). This system is ideal for producing ethanol from a variety of raw materials, including corn, wheat, cassava, molasses, rice, potatoes, sugar cane, and more. The system is optimized for both small and large-scale ethanol production, offering high efficiency and flexibility in its design and operation.
Key Features:
Complete Turnkey Solution:
A full set of equipment for ethanol production, from design to manufacturing, installation, and system adjustments. The system is optimized to reduce labor costs, space, and overall investment.
Versatile Raw Material Utilization:
Capable of processing various starch or sugar-based raw materials such as corn, wheat, cassava, and sugar cane for ethanol production.
Customizable Production Capacity:
The system can be designed to produce 1000L to 1,000,000L of ethanol per day, depending on your needs. It can be tailored to fit specific production goals.
Modular or Full Systems:
You can choose from a full turnkey system or opt for individual sections of the system based on your requirements. This flexibility allows you to expand or upgrade your production line as needed.
Improvement and Rebuilding Services:
Genyond can also assist in improving and rebuilding older alcohol production lines to enhance efficiency and output quality.
Distillation Equipment:
Distillation Towers:
Choose from a single distillation tower for cost savings or 2-8 distillation columns for superior alcohol quality.
Equipment Includes:
- Spiral Plate Heat Exchanger
- Shell and Tube Heat Exchanger
- Condenser
- Reboiler
- Preheater
- Evaporator
- Dryer Machinery
Energy Consumption & Quality Indicator Tables:
Five-Column Three-Effect Distillation Process (Super-fine Alcohol)
| Item | Traditional Process | New Process |
|---|---|---|
| Steam Consumption (t/t) | 3.0 | 2.3 |
| Colority (No.) | 9.5 | 8 |
| Alcohol (% v/v) | 95.5 | 96.5 |
| Sulfuric Acid Test (No.) | 70 | 9 |
| Aldehyde (mg/l) | 28 | 2 |
| Methanol (mg/l) | 18 | 3 |
| Non-volatile Matter (mg/l) | 23 | 12 |
Double-Mash-Column Three-Effect Distillation Process (Super-fine Alcohol)
| Item | Traditional Process | New Process |
|---|---|---|
| Electricity Consumption (kwh/t) | 15 | 20 |
| Steam Consumption (t/t) | 2.3 | 1.4 |
| Water Consumption (t/t) | 7 | 5 |
| Colority (No.) | 9.5 | 8 |
| Alcohol (% v/v) | 95.5 | 95.5 |
| Methanol (mg/l) | 100 | 55 |
| n-Propyl Alcohol (mg/l) | 75 | 35 |
| Non-volatile Matter (mg/l) | 23 | 21 |
Additional Features:
- ASME, ISO, CE Certified: Ensuring high standards of manufacturing and safety.
- Energy Efficiency: With reduced steam, electricity, and water consumption compared to traditional processes.
- Improved Output Quality: Higher alcohol concentration and lower impurities like methanol and aldehyde in the final product.
Applications:
This ethanol production line is ideal for industries involved in fuel ethanol production, alcohol beverage manufacturing, pharmaceuticals, and more. With customizable solutions, the system caters to both large-scale industrial requirements and smaller operations.
Factory Genyond's Turnkey Ethanol Production Line offers an advanced and cost-effective solution for producing high-quality alcohol and ethanol from various agricultural materials.
- Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 04 Feb, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
- Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
- Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
- Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
1. What is the alcohol concentration range of the ethanol produced using the Genyond distillation machine?
The Genyond Turnkey Ethanol Production Line is designed to produce ethanol with an alcohol concentration ranging from 95% to 99.9%.
2. What types of raw materials can be processed using this ethanol production line?
This system can process a variety of raw materials including corn, wheat, cassava, molasses, rice, potatoes, sugar cane, and more.
3. Can the production capacity of the system be customized?
Yes, the system can be designed to produce between 1000L to 1,000,000L of ethanol per day, tailored to fit specific production goals.
4. Is the Genyond ethanol production line a complete turnkey solution?
Yes, it is a complete turnkey solution that includes equipment design, manufacturing, installation, and system adjustments.
5. What are the energy efficiency benefits of this production line?
The system is optimized to reduce steam, electricity, and water consumption compared to traditional processes, leading to significant energy savings.
6. What type of distillation equipment is included in the system?
The system includes several components such as distillation towers, spiral plate heat exchangers, shell and tube heat exchangers, condensers, reboilers, preheaters, evaporators, and dryer machinery.
7. Can the production line be expanded or upgraded in the future?
Yes, you can choose either a full turnkey system or individual sections, allowing for future expansion or upgrades based on your needs.
8. What certifications does the Genyond ethanol production line have?
The system is ASME, ISO, and CE certified, ensuring high standards of manufacturing and safety.
9. What industries can benefit from using this ethanol production line?
The ethanol production line is ideal for industries such as fuel ethanol production, alcohol beverage manufacturing, pharmaceuticals, and more.
10. How does the output quality of this production line compare to traditional processes?
The Genyond production line offers improved output quality with higher alcohol concentration and lower impurities like methanol and aldehyde in the final product.
11. Are there any services available for improving older production lines?
Yes, Genyond provides improvement and rebuilding services for older alcohol production lines to enhance efficiency and output quality.
12. What is the advantage of using multiple distillation columns?
Using 2-8 distillation columns can result in superior alcohol quality, while a single distillation tower can be a cost-effective option.
13. What is the expected steam consumption for this production line?
The steam consumption can vary depending on the process, with the new process requiring about 2.3 t/t compared to traditional methods that use about 3.0 t/t.
14. Can the system handle both small and large-scale production?
Yes, the Genyond ethanol production line is optimized for both small and large-scale ethanol production, providing flexibility in design and operation.
15. What kind of support is provided after purchasing the system?
Genyond offers comprehensive support including installation, system adjustments, and ongoing technical assistance to ensure optimal performance.
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