The furnace is designed to process a variety of biomass materials, including coconut shell, walnut shell, apricot shell, hemp, sawdust, rice husk, bamboo, eucalyptus, fungus residue, medicinal residue, coffee grounds, palm shell, and peanut shells.
The carbonization process involves continuous high-temperature heating and carbonization of biomass in an anaerobic and oxygen-deficient environment. The materials are dried and preheated before being subjected to high temperature carbonization, where combustible gases are produced and purified for further use.
This furnace minimizes environmental pollution by recycling and purifying the combustible gases produced during carbonization. It significantly reduces smoke emissions compared to traditional carbonization methods and promotes the use of agricultural and forestry waste.
The carbonization temperature in this furnace is generally controlled between 700-800 °C.
Yes, the two-layer continuous drum design allows for continuous operation, improving the efficiency and economy of the carbonization process.
The combustible gas purification device separates carbon monoxide, methane, ethane, and other gases from wood tar, wood acid, water, and ash, ensuring that only pure combustible gases are sent to the external heating furnace for combustion.
The Energy-saving Continuous Charcoal Carbonization Furnace is versatile and can be adapted for both small-scale and large-scale carbonization operations, making it suitable for various business needs.
The furnace includes several safety features such as temperature control systems, flue gas purification mechanisms, and robust structural design to ensure safe operation during the carbonization process.
The furnace recycles the combustible gases produced during carbonization and uses them for combustion in the external heating furnace, providing the necessary heat energy and achieving self-sufficiency.
Installation requires a suitable space with adequate ventilation, access to electricity, and proper alignment with feeding conveyors and cooling systems. Detailed installation guidelines are provided by the supplier.
The duration of the carbonization process can vary based on the type of biomass being processed and operational settings, but it is designed for continuous operation to optimize efficiency.
The furnace is primarily designed for dry materials. Wet materials should be dried to an appropriate moisture level (ideally below 15%) before processing to ensure effective carbonization.
Regular maintenance includes cleaning the flue gas purification system, checking the heating elements, and ensuring that all moving parts are lubricated and functioning properly. A maintenance schedule is recommended.
Yes, the supplier typically provides training for operators to ensure safe and efficient use of the carbonization furnace.
With proper maintenance and care, the Energy-saving Continuous Charcoal Carbonization Furnace is designed to have a long lifespan, typically ranging from 10 to 15 years.
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