Continuous Pyrolysis Machine Waste Plastic Waste Tyre Pyrolysis Oil to Diesel Distillation Plant

The Continuous Pyrolysis Machine Waste Plastic Waste Tyre Pyrolysis Oil to Diesel Distillation Plant is an innovative solution for recycling waste materials. This advanced plant efficiently converts waste plastics and tires into valuable oil products. It is designed to operate continuously, ensuring high productivity and minimal environmental impact. With state-of-the-art technology, this machine provides a safe and effective way to manage waste while generating usable resources.

1、Pyrolysis Plant Flow Chart and Introduction Recycling of recycled resources such as old tyre, waste plastics, household waste and medical waste.Distillation and refining of crude oil and waste engine oil, restoration and rehabilitation of oil sludge oil sands,for the treatment of oil-based drilling waste, light oil contaminated soil, heavy oil sludge or tank bottomsludge.HVST can provide batch and continuous pyrolysis equipment, crude oil and waste oil refining equipment, oilsludge carbonization and oil sludge drying and other series of technologies and complete sets of plantsforwaste rubber and waste plastics Security - 4+ security protection system, automatic monitoring system. Health – anaerobic indirect heating, 0 chemicals added, no dioxins and no dust. Stable – Unique self-cleaning technology to determine stable operation when handling viscous materials. High efficiency - advanced flue gas control system and waste heat recovery system improve thermal efficiencyby more than 35%. Economical – efficient recovery of oil phase in waste, recovery rate of more than 95%. Environmental protection - the solid, liquid and gas phase emissions after treatment have reachedtheinternational leading level.

Our indirect heat treatment technology is to heat solid waste under oxygen-free conditions, vaporize theliquidphase components in it, realize solid-liquid separation, collect and recover the liquid phase throughcondensation and purification process, and achieve the purpose of oil recovery and sewage reuse. Therecovered oil can be used as fuel base oil, the aqueous phase is reused as the system circulating water, andthesolid phase achieves harmless standards. Operating mode The layout can be designed according to the site conditions, and two modes of mobile follow-upprocessingstation and centralized processing station can be implemented. No matter what mode, the main moduleof theequipment has the advantages of short installation time, convenient and flexible mobile skid-mountedequipment, high degree of automation, and low labor intensity. Processing effect: Waste gas: meets the second level standards of the Industrial Kiln Air Pollutant EmissionStandard(GB13271-2001), the Comprehensive Emission Standard of Air Pollutants (GB16297-1996), andtheEnvironmental Air Quality Standard (GB3095-1996). Noise: Meets the three categories of standards in the Industrial Enterprise Boundary Environmental NoiseEmission Standards (GB12348-2008). Solid phase: The TPH of the treated solid phase is less than 0.3%, and the standards that can be met include:[Specification for oil-based drilling fluid cuttings treatment], [Oil field oily sludge comprehensive utilizationpollution control standard], [Guidance standard for oil spill cleanliness level in the United States], and[EUcertification treatment standard]

2、Project Introduction The project design is: intermittent operation, a single set of daily processing capacity of 10-12 tons. A single unit of equipment covers an area of 6M*30M meters, then 100 tons of raw materials per day, need to be equipped with 10 sets of intermittent equipment, of which the equipment covers an area of 72M*30M(including the feeding system operation area, slag operation area, no carbon black deep processing  area, ineffective combustion chamber and tail smoke centralized treatment and discharge area) （1）Feeding system The raw materials of this project are mainly waste tires/waste plastics, all of which are purchased. The purchased waste tires/waste plastics are basically handled by the seller and can be used directly, and the raw materials are stacked in the raw materials yard after entering the factory. During production, the raw materials are directly fed into the feed port of the hydraulic feeder through the grab machine, and then intotheXY-8horizontal rotary environmental protection low temperature micro negative pressure pyrolysis processor through hydraulic propulsion. （2） Pyrolysis system Waste tires/waste plastics entering the pyrolysis furnace are heated directly with natural gas or fuel oil as the heat source under the state of micro negative pressure, and the waste tires/waste plastics in the pyrolysis

furnace are pyrolyzed by heat transfer. When the temperature in the pyrolysis kettle reaches more than200℃, the waste tires/waste plastics in the pyrolysis furnace are pyrolyzed. The three-dimensional network structureand macromolecular rubber/waste plastics are pyrolyzed into low hydrocarbon molecules of small molecular weight (that is, light component oil and gas), and the oil and gas are buffered and pressurized by the drum, andthen enter the condenser for cooling, and the liquefied part is separated, so as to obtain high value-added clean fuel oil and other resources. The non-condensing gas below C5, that is, the synchronous gas, is buffered by the buffer tank and enters the gas purification tank to remove a small amount of particulate matter. The treated gas enters the heating base at the bottom of the processor as a heating fuel for heating and combustion, and acts as the heat source of the micro-negative pressure pyrolysis furnace, which saves fuel energy and does not pollute the environment.

（3） Smoke acid remove The pyrolysis gas produced by the pyrolysis furnace is buffered and decompressed through the drum, and then enters the two-stage paraffin reduction tank, settling down the waxy components in the raw materials (mainly plastic) to prevent blocking the condenser pipeline, and then the remaining oil steam enters the condenser for cooling, separating the liquefied part, thereby obtaining high value-added cleaning rubber additives and other resources, which are stored in the storage tank for temporary storage and export; The residual tail gas after condensation is mainly low carbon hydrocarbon flammable gas (non-condensing gas belowC5). Then on-condensing gas first enters the water seal of the anti-tempering device after buffering through the buffer tank, and then enters the flame arrester. The non-condensing gas passes through the heating base at the bottom of the processor to be used as heating fuel for heating and combustion, and acts as the heat source of the micro-negative pressure pyrolysis furnace, which not only saves fuel energy but also does not pollute the environment. The flue gas generated after combustion enters the centralized dust treatment system, and the clean flue gas is discharged. （4）Discharging system After the end of pyrolysis, natural cooling, down to the slag temperature (after the slag temperature is generally 150℃), the carbon black through the discharge spiral into the centralized carbon black negativepressure conveying equipment to the bin, the collected carbon black into the carbon black storage bag transported to the carbon black storage area, the entire production process is automated production, andthrough the pipe seal connection, high degree of automation, environmental protection and pollution-free.

4、Power &Labor/set
Pyrolysis：1 set；
Daily capacity：10-12T
Area: 6M*30M ；
Total power: 25KW. Cooling power：40m³/h
Pyrolysis oil/gas consumption：300kg or 300m3
Single set of workers：1-2people / shift
5、Device Features:
Transmission device design: external ring gear transmission, stable equipment operation, lownoise;
Unique heating insulation shell design: excellent thermal insulation effect, good energy-saving effect;
Long service life: direct heating: large heating area, uniform and fast heating, fast upper temperature, easytemperature control, simple operation and effective prolongation of equipment service life, advancedtechnology;
Energy saving: combustible gas is recycled and reused, and the calorific value gas (ie non-condensablegas)is purified and processed by the gas purification system and the gas enters the heating base for heatingandcombustion, which not only saves fuel energy but also does not pollute the environment;
High degree of automation: fully automatic operation mode, automatic feeding, automatic slag discharge, lesslabor required, easy to operate;
More environmentally friendly: the equipment is horizontal rotating environmentally friendly equipment, which is closed in the production process without any pollution;
High safety: micro-negative pressure production, good sealing, no fugitive emissions and potential safetyhazards;
Can be continuously produced: after special treatment, the pyrolysis reactor will not stick to the fireplaceduring production, continuous feeding, continuous oil output, continuous slag discharge, no coolinginthemiddle, reduce heat loss;
Wide range of raw materials: can handle different solid scraps such as oil sludge, oil sands, plastics, andhousehold waste;
6、Advantages of equipment:
1) Large-capacity industrial continuous tire cracking production line under the premise of safe, environmentalprotection and stable operation;
2) Unique anti-coking, thermal dispersion and other technologies ensure long-term stable operation;
3) The residual gas circulation heating method is adopted to greatly reduce energy consumption andachieveenergy saving and emission reduction;
4)The operation of the whole set of production line is safe and environmentally friendly, and all indicatorsarebetter than national standards and meet the standards of developed countries;
5) The main technical indicators of the product have reached the international advanced level, the keytechnology has reached the international leading level, the economic benefits are significant, the cost
performance is high, the application prospects are broad, the technical equipment has been applied inmanycountries and regions, it is a verified stable technology and equipment, the same processing volume equipmenthas a price advantage compared with foreign equipment;

Specifications

Key Features

• High efficiency with a recovery rate of over 95% for oil products.
• Environmentally friendly operation with no harmful emissions.
• Advanced self-cleaning technology for stable performance.
• Automatic monitoring and a 4+ security protection system for safety.
• Flexible layout options for easy installation and operation.

Applications

• Recycling waste tires and plastics into valuable fuel oil.
• Treating oil-based drilling waste and contaminated soil.
• Refining crude oil and waste engine oil.
• Processing household and medical waste safely.
• Utilizing waste materials to produce clean energy resources.

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