It converts jumbo toilet tissue jumbo rolls into finished small toilet paper rolls. The line performs unwinding, rewinding, embossing, perforating, cutting and packing in a fully automated process.
Key specs include voltage options 220V/380V, max production speed 200 m/min, power 7.5 kW, weight about 2000 kg, dimensions 6300×3650×1800 mm, PLC control with VFD and touch screen, and certifications ISO/CE/TUV.
Output depends on roll length, width and core size. The machine runs up to 200 m/min web speed — calculate finished rolls per hour by dividing total linear meters produced per hour by the paper length per roll. Consult the supplier with your roll specs for precise yield estimates.
The line integrates unwinding/rewinding, embossing, perforating, cutting and automatic packing. It also includes PLC control, variable frequency speed control and touch-screen operation.
Yes. Roll diameter, width, core diameter and embossing/perforation patterns are customizable. Provide your target roll specifications so the supplier can configure tooling and settings accordingly.
The primary input is jumbo toilet tissue paper rolls (parent rolls). You may also need adhesive for certain core or packaging types, packing materials (film, boxes), and spare embossing rollers or blades as consumables.
The line is fully automatic with PLC control. Typical operation requires 1–2 trained operators for loading jumbo rolls, monitoring operations, and performing routine maintenance.
Most suppliers offer on-site installation, commissioning and operator/maintenance training. Confirm this with the vendor; some provide remote support or optional on-site technicians at extra cost.
Routine maintenance includes cleaning, lubrication, blade and roller inspections, and checking electrical and pneumatic systems. Keep spare blades, bearings, embossing rollers, conveyor belts and fuses on hand. Follow the supplier's maintenance schedule.
Standard safety features include emergency stop buttons, safety guards and interlocks, overload protection and CE/TUV-standard electrical protections. Operators should wear PPE and follow lockout/tagout procedures during maintenance.
The machine is listed with ISO, CE and TUV certifications. Ask the supplier for specific certificates and test reports relevant to your country.
Rated power is 7.5 kW. Actual energy consumption depends on operating speed, auxiliary equipment and duty cycles. Confirm electrical requirements and supply configuration (220V or 380V) with your supplier.
Warranty terms vary by supplier; many manufacturers offer a 12-month warranty on mechanical and electrical components plus paid after-sales service and spare parts supply. Verify exact warranty conditions and service response times before purchase.
Lead time depends on customization and order size; typical delivery is 30–60 days after order confirmation. Machines are usually packed in export-standard wooden crates or frames for sea or air shipment.
Provide your target roll dimensions, daily/weekly output goals, paper type and GSM, packaging requirements and available floor space. The supplier can then recommend the appropriate configuration and any optional modules (e.g., automatic core inserters or customised packers).
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