66% Zircon ore & heavy minerals beneficiation plant

Our factory is the leading mining equipments manufacturer who have over 30 years experience in mining field.We produce full sets mining equipments for processing and separating gold, copper, tin, iron, zircon, rutile, monazite, tungsten, cassiterite, chrome, coltan, manganese, ilmenite, tantalum, niobium, barite and so on.

Main equipments include Trommel, Rotary scrubber, Jig machine, Spiral chute, Shaking table, Magnetic separator, Electrostatic separator, Jaw crusher, Ball mill, Hammer crusher, Double roller crusher, Vibrating screen, Mercury amalgamation, Gold smelting furnace, Diamond washing machine, Gold pan, Drier machine and so on.

Products Description

Application

India 250 tons per hour zircon rutile ilmenite beach sand project.
Beach sand main contents :
Gold, Ilmenite, Rutile, Zircon, Tin, Hematite, Magnetite, Andalusite, Quartz, Corindone, Atlri, Garnet, Monazite, etc.

Above flowchart also works for above ores.

Basic Process for above flowchart

1. Use sand pump feed material directly to spiral separator. If there are some bigger stones in deep areas, can consider use trommel screen to separate out particles +2mm

2. Spiral separator: use two-stages spiral separator, first stage is for rough concentration, the middling from first-stage will go to second-stage to concentrate again to get high recovery ratio.

3. Most of the heavy fractions are magnetic minerals, so in order to remove clean as much as possible, it is better to firstly use our factory special designed four rollers wet magnetic separator to remove magnetite ilmenite and hematite and weak magnetic ore.

4. the gold and zircon and other non-magnetic minerals goes to shaking table for concentration, also use two stages shaking table for getting higher concentration effect. 5. after the electrostatic separator, can get rutile and other minerals, maybe still including some magnetic minerals, so use a high intensity dry process magnetic separator to remove the magnetic minerals again, the zircon will be more high grade up to 66% for sale a good price.

We design different process flowchart depends on customer's actual mining condition.

The Equipment Above Involved

Spiral Chute

Spiral Chute is the best equipment for mining and mineral processing, which combines the characteristics of the spiral
concentrator, shaking table and Centrifugal concentrator. It is made of the fiberglass lined with wear-resistant polyurethane and corundum cover, light moisture proof, anti-rust. It is mainly used for separation and recovery of a wide range of minerals: zircon, ilmenite, rutile, iron ore, chromite, manganese, tin, tantalum and tungsten ore, silica sands, gold, copper and base metals and etc., as well as other non-ferrous metals, rare metals and non-metallic minerals.

Shaking Table

The mineral processing shaking table is a type of gravity separation machine employed for the separation with the fine
materials.It could continuously sort concentrate ore, second-grade ore and tailings. It is applied in roughing, cleaning and
scavenging for dressing coarse sand(2-0.5mm), fine sand(0.5-0.074mm), pulp(0.074mm).
 

Magnetic Separator

Our factory produces one roller, two rollers, three rollers, four rollers wet type and dry type high intensity magnetic separator and low intensity magnetic separator, magnetic field intensity from 800 gauss to 20000 gauss. The high gradient magnetic separator is a strong magnetic separator for the screening of weak magnetic minerals. Magnetic separators are widely used for separate magnetic iron ore,Tin ore, ilmenite, titanium ore, hematile, manganese, cobalt, cassiterite, coltan,tantalum, niobium, zircon sand, beach black sands, Monazite ore, Rutile ore,silica purify sand and so on.

Electrostatic Separator

High tension (High voltage) electrostatic separator is an dry separating equipment in the high voltage electric field, which eliminate the mineral according to the differences of materials electricity nature.
It adopts the different electrical property of all minerals and materials in the nature to realize the separation.The common
minerals like ilmenite, magnetite, cassiterite,and native gold etc,have good conductivity property while quartz, zircon, feldspar, calcite, scheelite,and silicate minerals have poor conductivity property,then the electric separator adopts their different electrical property to realize the separation.
PS:those materials mentioned above are hardly qualified when gravity concentration, flotation and magnetic separation are adopted, such problem can be well solved after electrostatic separation is adopted.