Industrial Panel Saw – High-Precision Cutting Machine

Introduction

The Industrial Panel Saw is designed to provide precision cutting for various types of panels. With advanced control systems, pneumatic clamping, and robust saw mechanisms, this machine offers high efficiency and accuracy. It is ideal for use in factories and workshops that require consistent, high-speed cutting of panels with minimal waste.

Key Features

Industrial PC Control System:

• Easy to operate, reliable, and safe. The system includes complete operating hints and troubleshooting guides, and supports manual editing of cutting plans, as well as simulating or executing them. It can also integrate with barcode management software or factory automation systems.

Optional Cutting Optimization Software:

• Features automatic calculation, cutting plan layout, and remnants management systems. This software increases productivity, reduces production costs, and improves panel utilization.

Pneumatic Clamping System:

• The advanced two-finger clamping structure holds the panel firmly using air cylinders, ensuring precise cutting without damaging the surface.

Saw Carriage Drive Servo Motor:

• Equipped with a 2 kW servo motor, gear reducer, and three-phase asynchronous motor, providing stable and efficient cutting performance.

Independent Saw Carriage Mechanism:

• The main and scoring saws are lifted and lowered independently. The saw stroke is automatically positioned based on the cutting thickness and width. Fast blade replacement reduces worker effort.

Roller Conveyor System:

• Rolls assist with moving heavy panels while preventing surface scratches, making handling smoother and safer.

Saw Carriage Lifting Mechanism:

• Powered by an 18.5 kW motor, the saw shaft rotates at 4000 rpm, and the precision reducer adjusts the cutting height automatically for varying panel thicknesses.

Upgraded Cutting Bench:

• The cutting bench includes air floating beads to make board movement easier and prevent scratches. Its design ensures better stability and prevents the panel edges from bursting.

Optional Side Aligner Device:

• Ensures panel width remains fixed during cutting, enhancing width precision and reducing movement during the cutting process.

High-Quality Main Steel Frame:

• The frame undergoes welding, heat treatment, and six months of precision machining to eliminate residual stress and improve stability.

Specifications

• Max Cutting Length: 3800 mm
• Max Cutting Thickness: 120 mm
• Main Saw Blade Diameter: Φ380 mm (optional Φ450 mm)
• Scoring Saw Blade Diameter: Φ200 mm
• Main Saw Shaft Diameter: Φ75 mm
• Scoring Saw Shaft Diameter: Φ50 mm
• Saw Carriage Drive Motor Power: 2 kW (AC Servo)
• Automatic Feeding Motor Power: 2 kW (AC Servo)
• Main Saw Motor Power: 18.5 kW
• Scoring Saw Motor Power: 2.2 kW
• Automatic Feeding Speed: 85 m/min
• Saw Carriage Forward Speed: 0-100 m/min
• Saw Carriage Backward Speed: 0-120 m/min
• Worktable Height: 980 mm
• Air Pressure: 5-7 kg/cm²
• Total Power: 30.15 kW
• High-Pressure Blower Motor: 3 kW + 2.2 kW
• Side Aligner Motor: 0.25 kW
• Machine Size: 7060 × 6040 × 2060 mm
• Net Weight: 6300 kg
• Air Floating Table Quantity: 4

Conclusion

The Industrial Panel Saw offers precise, high-speed cutting for large panels with advanced features like the industrial PC control system, pneumatic clamping, and customizable software. This machine enhances productivity, reduces waste, and provides consistent cutting quality, making it perfect for large-scale panel production and woodworking operations.

products details

Industrial PC control system

1. Easy operation, safety & reliable. 2. Which has complete operating hints and troubleshooting guide functions. 3. It’s cutting plan can edit manually; can simulate or execute cutting plans. 4.Can compatible with bar code manage software or factory automation software.

Optional Cutting optimization software

Automatic calculate system,
Cutting plan layout system,
Remains management system;
Greatly enhance user productivity, reduce production costs, increase revenue, and improve the panels utilization rate.

Pneumatic Clamping

The industry-leading two-finger clamping structure is adopted, panel is clamped by air cylinder, before feeding, passing the roller conveyor to ensure the cutting accuracy without damaging panel surface.

Saw Carriage Drive Servo Motor

Equipped with 2kw servo motor, saw carrigae power reducer, gear reducer three-phase asynchronous motor, make sure high efficiency and stable cutting.

Saw Carrige

Main saw and scoring saw are lifted and lowered independently, sawing stroke can be automatically positioned according to different cutting thickness and width. standard 18.5kw main saw motor is equipped, saw blades fastly replace, which effectively reduces the burden on workers.

Roller Conveyor

Rollers assist the panel moving, protect surface of the panel and prevent scratching, heavy panel is easy to move too.

Saw Carriage Lifting Mechanism

18.5kw motor, main saw shaft rotation speed is 4000rpm, precision reducer can automatically adjust the cutting height according to the panel thickness, high speed, stable, and flexible.

Cutting Bench
 

1.with air Floating bead, easy to move the board and Avoid scratching on board;
2.The design of the sawing table is upgraded, which is narrower than the traditional bench;
The advantage is that it is not easy to sink or deform.
And cutting panel edge is not easy to burst.

Optional Side aligner device

Fix cutting panel width side, control panels not move or shake when sawing, ensure width sawing precision.
Pressure can be adjusted according to difference thickness, weight and material, ensure the precision of sawing dimension.

Main Steel Frame
 

After the welding of the frame is completed, it is placed for one month, and then heat treated;
Eliminate the residual stress generated during the machining process;
Change the crystal structure inside the material;
Enhance the stability of the subject;
Afterwards, it will be treated for 6 months;
Then send to the machining center for precision machining.