This machine is designed to produce D‑shape belt buckles, U‑shape garden staples, pins and similar small metal fittings used in garden accessories and light metal fabrication.
Rated productivity is up to 40 pieces per minute under standard conditions. Actual output depends on part geometry, material, mold configuration and cycle settings.
Installed electrical power is 2.5 kW. Voltage and phase options (e.g., 220V single‑phase or 380V three‑phase) are usually available — confirm the required supply with your supplier before ordering.
Machine weight is approximately 500 kg. Exact footprint and mounting/foundation requirements are available on request. A forklift/crane and a level, stable floor are recommended for installation.
As a die‑casting type machine it is most commonly used with non‑ferrous die casting alloys such as zinc and aluminum (and, where applicable, magnesium). Use with ferrous metals or very thick steel parts typically requires different tooling or forming equipment — consult the manufacturer for specific material compatibility.
Core components include PLC control, motor/engine, gearbox, bearings, pressure vessel, pump and gears. The advanced PLC enables precise cycle control, parameter adjustment and consistent output quality.
Molds/tooling are typically custom and may be offered as optional extras. Most suppliers can design and manufacture molds to your part specifications — lead times and pricing vary depending on complexity.
Changeover time depends on mold design (standardized quick‑change fixtures reduce downtime). Typical manual mold changes can take from 30 minutes to several hours; quick‑change systems or modular fixtures can significantly shorten this.
Routine maintenance includes daily inspection and cleaning, regular lubrication of bearings and moving parts, periodic pump and gearbox checks, and scheduled replacement of wear parts. With proper maintenance the machine is designed for a long service life; actual lifespan varies with usage intensity and maintenance practices.
Standard safety features typically include emergency stop buttons, safety guards around moving parts, pressure vessel protections and interlocks. Specific certifications and guard configurations vary by supplier and destination market — verify the safety standards and certificates provided.
Many suppliers offer on‑site installation, electrical hookup and commissioning as part of the purchase or as an add‑on service. Remote support or training may also be available. Confirm installation scope and any additional costs with the seller.
Yes — the machine's PLC control makes it straightforward to integrate upstream feeders, vibratory bowl systems and downstream pick‑and‑place robots or conveyors for automated production lines. Ask the supplier about integration packages and options.
Common recommended spares include molds, seals and gaskets, pumps, bearings, filters, drive belts and electrical components (sensors, PLC modules). Your supplier can advise a parts list tailored to your production schedule and part types.
Yes — the machine offers customizable color options and certain cosmetic finishes. Functional customization (mold geometry, cycle parameters, automation options) is also available depending on your production requirements.
Warranty terms vary by manufacturer and distributor. Many vendors offer a standard warranty (commonly 12 months) plus paid extended support, spare parts supply and on‑site service contracts. Confirm the exact warranty coverage, response times and support channels before purchase.
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