Product Description

DCGF40-40-12BH

glass bottle filling machines

Product Capacity:13000BPH@500ml

Glass Bottle/Crown Cap

- Product Features -

1. The whole machine adopts the design of stuck bottleneck suspension operation mode so that the bottle is stable and reliable under high-speed operation, and at the same time, the number of changed parts is greatly reduced, making it more convenient and fast when changing the bottle type.

2. A new generation of stainless steel flip bottle clamp is adopted so that the clamp does not contact the upper part of the thread of the bottle mouth, and a spray head is provided so that the inner wall of the bottle can be rinsed fully without dead corners.

3. Adopting advanced pressure filling process, the filling is fast, stable, and accurate.

4. Adopt advanced capping structure for crown cap without any surface damage of the cap.

5. The whole machine adopts man-machine interface touch screen buttons, PLC computer control, and is equipped with a cover missing and overload protection alarm device, which can find and eliminate faults in time and have a high degree of production automation.

6. The parts in contact with water are made of high-quality stainless steel, and the main electrical components are all products of well-known international manufacturers.
 

-Technical Parameters-

-Detailed Images-

Washing Part

1)Into bottle way is flat conveyor cooperated with bottle feeding screw.

2)All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean .

3)304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing

4)304/316 stainless steel washing pump make the machine more durable .

Filling Part

1)304/316 Stainless steel high precision filling nozzle

2) Filling volume adjustable in fine rank, same liquid level after filling

3)All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean

4) 304/316 stainless steel filling pump

5)Efficient spray nozzle rinse thoroughly and save water for flushing

6)Air lifting mechanism makes the running more stable and smooth.

Capping Part

1) Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

2)All 304/316 stainless steel construction

3)No bottle no capping

4)Automatic stop when lack of bottle

5)Capping effect is stable and reliable ,Defective rate ≤0.2% .

Auxiliary

Water Treatment System

1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump

Pretreatment System

This project is to design for the carbonated drinks preparation to meet the client’s technics, which includes hot water section,sugar melting section, syrup storage section, sterilizing section, carbon mixing section. This design is popular in the modern beverage field worldwide, with the advantages of high efficiency, energy saving, continuous working, etc.

CO2 Mixer

Mixer is designed and made for improving the proportion of water, syrup and carbonated dioxide. It adopts foreign advanced technology-static mixer to lighten water layer, increase carbonizing time, ensure mixing efficiency. Adopt carbon dioxide back
flow deoxygenation, which can save carbon dioxide and deoxidize. High quality water pump and SEIMENS electrical equipment and other parts make up a complete automatic control system.

Bottle Depalletizer

Automatic depalletizer is to unload the palletizing aluminum cans and glass bottles from the palletizing plate with each layer as the unit, and automatically transfer them to other equipment of the filling production line. It is an essential part of a high-speed production line to improve the efficiency and save labor cost.

Spray Cooling/Warming Tunnel

This machine can reduce the temperature of hot filling drinks to 36 -40 ℃,or increase the temperature of cold filling carbonated drinks to 25-30℃. It is used widely in carbonated drinks,hot tea drinks,juice drinks and production line. After designed.The specially designed tunnel can also have the function of heat preservation and sterilization

Sleeve Labeling Machine

This machine adopts international advanced technology; cover the circle label on the pet bottle. And then hot shrinking to fix on
the position which bottle body designated. This machine's structure is compact, and suitable for the production line of different
direction and different height.

Shrink Film Packing Machine

The machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.