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1 Ton Steel Iron Industrial Smelting Induction Melting Furnace

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  • Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 03 Feb, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
  • Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
  • Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
  • Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
1. What is the melting capacity of the furnace?

The furnace is rated for 1 ton of molten metal per batch (designed to melt 1 ton of steel, iron or cast iron).

2. Which metals can this induction melting furnace process?

It is designed to melt steel, iron and cast iron and is suitable for recycling metal scrap and many common ferrous metalworking applications.

3. How long does it take to melt 1 ton of metal?

Typical melting time is approximately 60 minutes for the 1-ton charge (actual time may vary with charge composition and operating conditions).

4. What are the electrical requirements and power consumption?

Rated power is 800 kW with a 3-phase input of 3*660 V. Ensure your site electrical infrastructure can support this continuous load and consult your electrical engineer for supply and protection details.

5. What are the furnace internal dimensions?

Inner diameter of the furnace is 720 mm and inner length is 1000 mm.

6. What is the power factor and why does it matter?

The furnace has a power factor ≥ 0.96, which indicates high electrical efficiency and reduced reactive power requirements—helpful for lowering utility penalties and improving overall energy usage.

7. What are the core components included with the unit?

Core components include a PLC for control, a gearbox and motor. Specific auxiliary systems (e.g., cooling, power supply panels) should be confirmed with the supplier.

8. Are comprehensive test reports provided?

Yes. The product description states comprehensive machinery test reports are provided—request the specific test documents (performance, electrical, QA) from the supplier before purchase.

9. What safety features are included and what additional safeguards are recommended?

The furnace offers accurate temperature control which supports safe operation. For safe installation and operation you should also have appropriate protective enclosures, emergency stop circuitry, furnace grounding, operator training, PPE, and comply with local industrial safety regulations—ask the manufacturer for a full safety specification.

10. What site preparation and installation requirements should I plan for?

Prepare a suitable concrete foundation or mounting surface, confirmed 3*660 V power supply with adequate capacity, proper ventilation and fume handling, cooling water if required, lifting equipment for installation, and qualified electrical/mechanical contractors. Obtain the supplier’s installation checklist before delivery.

11. Is the furnace customizable?

Yes—color options are listed as customizable. For other customizations (controls, instrumentation, refractory types, automation) contact the manufacturer to discuss available options and lead times.

12. What kind of maintenance does the furnace require?

Regular maintenance typically includes inspection of the induction coil and crucible/refractory, verification of PLC and electrical connections, gearbox and motor lubrication and checks, and scheduled preventive service. Follow the supplier’s maintenance manual for specific intervals and procedures.

13. What are typical operating costs and energy efficiency expectations?

The furnace is described as high power efficiency with a power factor ≥ 0.96. Actual energy consumption and operating costs depend on melt schedule, charge chemistry/temperature, melt losses and local electricity rates—request sample energy consumption data from the manufacturer for your application.

14. Are spare parts and after-sales service available?

Spare parts and service availability are typically offered by the manufacturer or their dealers. Confirm spare part lists, warranty terms, service contracts and recommended stocking levels with your supplier prior to purchase.

15. How can I get a price, lead time and delivery options?

Contact the supplier or sales representative with your location and any customization requests. Lead time and shipping depend on order configuration, production schedule and destination; your supplier will provide a formal quotation and delivery schedule.

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